SGS
CONTACT DETAILS
Company: FUTURE TRENDS ENGINEENING, S.L.
Contact: Yeray GarcÃa
Phone:+34 644 721 623
PROJECT DESCRIPTION
SGS (Safety General Structure) is a system that develops a new integrated platform concept for battery modules in electric vehicles. The project addresses the structural and thermal challenges posed by electric mobility, combining safety, thermal control, and modularity in a single optimized design.
The system is based on a distributed modular frame, which integrates passive and active safety systems, along with a thermal control system designed to ensure battery safety and performance in any operating scenario.
SOLUTION AND TECHNOLOGIES
The SGS system is an advanced solution designed to solve the structural, thermal, and safety needs of electric vehicles, integrating innovations that optimize both the performance and protection of critical components.
One of the pillars of the system is its distributed modular frame, developed to reduce the weight of the assembly without compromising structural strength, which improves the vehicle’s mechanical performance and contributes to increased energy efficiency.
Furthermore, SGS incorporates an active and passive thermal management system, which allows battery temperature to be monitored at all times, both under normal operating conditions and in critical situations, thus ensuring system stability and extending the lifespan of the modules.
The solution also stands out for its flame containment and management system, which acts in the event of a fire in a battery module, limiting the spread of the fire and significantly improving the safety of the vehicle and its occupants.
Another innovation is the module extraction system, which facilitates battery disassembly and replacement, reducing maintenance times and simplifying technical interventions in the event of failure or deterioration.
The use of unconventional, low-cost composite materials is another key aspect of the system, as it provides lightness and high structural strength, optimizing vehicle performance and reducing the economic impact of the solution.
Finally, SGS integrates sensors and communication systems that link the structural and thermal elements with the vehicle’s control system, enabling real-time monitoring of battery status and triggering automatic responses to any anomaly.
INNOVATION CONTRIBUTED
SGS’s innovation lies in its fully approach, which combines key aspects such as structural safety, thermal management, and modularity into a single solution, addressing some of the main challenges posed by electric vehicles.
One of its most significant contributions is the increase in passive safety, thanks to a modular frame designed to absorb impacts and protect the battery modules, reducing risks in the event of a collision.
Furthermore, active and passive thermal management ensures that the batteries maintain optimal performance at all times, preventing overheating and extending their lifespan, resulting in greater reliability and lower replacement costs.
The system also introduces a fail-safe mechanism, which channels and contains flames in the event of a fire in a module, preventing the spread of fire and improving overall vehicle safety.
Another innovative element is its modular design, which facilitates the quick and easy removal and replacement of battery modules, simplifying maintenance tasks and allowing for individual replacements without having to replace the entire system.
The use of lightweight and cost-effective composite materials optimizes the vehicle’s structural performance without increasing costs, promoting weight reduction and increasing range.
Finally, the integration of sensor and communication systems connects the frame and thermal management system with the vehicle’s control system, enabling rapid responses to any incident and improving fault prevention capabilities.
Thanks to this set of innovations, SGS is positioned as a benchmark solution for the new generation of electric vehicles, reinforcing safety, optimizing thermal performance, and offering flexibility in battery maintenance—fundamental aspects on the path toward safer, more efficient, and sustainable electric mobility.
